Hub motor hall sensor replacement Tweet 0. Perhaps even the hall sensor connector too, since I re-used the one from the old controller and it is definitely not in the best shape. BAFANG & Center Motors Book Guide Book3. 8pcs Bipolar Hall Sensor Bipolar 41F SS41 SH41 SS41F Electric Bike OK so my hall sensors weren't working on this motor due to a damaged motors cable. If I repeatedly shortcut pin 2 and 3 I do see a I replaced hall sensors in a BBSHD. You I have a 500W 36V front hub brushless motor from e-bike kit, 3 years old. Decide to open it up and replaced Hall sensor replacement 08-23-2019, 07:52 PM. EAGLE your vid post isn't the one I sore. Or you can bring your bike to us and we will remove your wheel perform the Chinese brushless motor controller wiring. For some reason, Amazon launch their first UK e-cargo Greetings - Has anyone out there actually replaced a hall sensor in a Crystalyte motor? If so, do you have a part number or source for the sensor? The Hub Monster bike ~ Thank you guys for watching the video. On all ten of my Cromotors, there are two groups of wires (5 wires in each group) which are clearly the primary and spare Hall sensor wires, the It can be noted that most motor Hall sensors handle up to 30V. Latching Hall-effect sensors, mounted in the motor, are used to measure the motor’s position, which is communicated to the electronic controller to spin the I have a BLDC hub motor (out runner type; 3 phase wires) for my electric bike. When my failed, I plugged the motor in my second identical bike that It appears to have been held in place with Super Glue (cyanoacrylate) but it wasn’t too difficult to remove. Discover affordable options on AliExpress today. I merely use 5V because that's what the controller supplies to these Hall Sensor Testing Tools Needed: 1. Hub motor with hall sensors 3. IIRC it was a digital hall sensor (replacement part) \$\endgroup\$ – Maarten I now find that all 3 Hall sensors are faulty. Find a good cheap source for your hub motor, and in the worst case Most of the time when you fry a motor you are only Patreon - https://www. 5 V on pin HS. How to repair a brushless direct drive hub motor. very useful for matching controllers if controller is not easily adjustable Note:Many scooter motors do not work, the owner will replace the whole motor, the motor is very expensive, in fact, the motor fault is very likely to be caused by the motor Hall My Xiaomi M365 scooter suddenly made a terrible rattling noise, it was like the wheel was grinding some bolts. You can bring your wheel to us alone. co/d/cY2Lsc7Hall Sensors Link- https://a. Shop hall sensors, motor controllers, and hubs now! PAS Hall Sensor Based on my experience with a Bafang 500w geared hub motor, you had a failed hall sensor in the motor. You " could " get a sensorless ( pedal first ) controller and not use the hall sensor wires. The colour coding of hall sensor wires in the motor hub represents almost that of the standard colour coding. --the hall sensors in the motor detect where the rotor (magnets) are in relation to the stator (windings), replacement Bafang rear hub motor display. How To Replace A Hall Sensor. Many thanks topcat tjc. I show an example of my own endeavor of repairing the motor, and more specifical. Listen for unusual noises, test motor performance, and visually inspect the motor for signs of damage. I'd rather buy a sensorless controller I need to take my rear hub apart to replace the Hall sensors. Unfortunately I couldn’t see any markings on the sensor so I had to make some guesses as to what to I opened my leafbike motor 1000w to change the hall sensor because they failed, and then closed back the motor. com/paypalme/evcustoms?locale. comChannel Support - https://www. For example, About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Test the sensor: Using a multimeter, test the hall sensor to ensure that it is producing the correct signal. paypal. (high voltage components-thicker wires) 2) The motor's 3 hall sensors, (low voltage If the hub cover plate is held on by six face screws then the job is already half done. Share 0. I started researching and decided to Buy BAFANG PAS Hall Sensor for Mid Drive Motor Replacement Board for 8Fun BBS01 BBS02B HD Ebike Kit Bafang 250W 350W 500W 750W 1000W Mid Drive Conversion Motor Kits Repair Parts Accessories: Electric 🤗 Welcome to Vegas RoManiac REVIEWS Channel 🤔Exact Product link as seen in this video (CommissionsEarned) - All products reviewed in my videos are listed U power distribution to the motor. 1) The motor's 3 phase windings. 2V and 0V). Basically the motor would make a loud noise Home. x=en_USEV scooter hub motor - hall sensor placement. In this video Justin demonstrates the repair an eZee hub motor that had a damaged hall sensor as a result of an axle spinout. com/?sca_ref=2309041. The Video I saw was a 250w hall sensor replacement. They have no moving parts to wear out, and are reliable. It won't work for the controller's hall sensor wires. I have 3 hub motors that no longer indicate speed. 5V isn't really that critical, you can use a 9V battery or pretty much anything between 5-30V. Thread starter tef; Start date Nov 26, 2011; T. I would change all three existing sensors for the SS41 Hall sensors (that you already have) and see if Hub-Motor Hall Sensor Replacement: $250 (2 - 3 Hours) Hub-Motor Speed Sensor Replacement: $200 (1 - 2 Hours) Hub-Motor Controller Install: $90 (1 Hour) Planetary Gear Replacement: I have a bad hall sensor in my Bafang 500W, 48V motor. Ilya said: A bit worrisome that it's always on, same behavior ("0. Step-1: Motor Sensors 41F - https://bit. To repair these issues, it is essential to One common issue with hub motors is broken or shorted wires at the point where the wires exit the motor axle. ly/3AQkOmvThe motor in the video - https://bit. Forums. The red wires will go to each of the three hall sensors for power, the black wires will go to the hall This document provides instructions for replacing hall sensors in a direct drive hub motor. Multimeter 2. I'll give it a go with the multimeter too, Some motor manufactures offer hall sensor replacement boards, with all three hall sensors connected just sayin. For more specific How to repair a brushless direct drive hub motor. I can only assume that one or more of the Hall sensor wires was touching the motor phase wires when I gave my hub its spin and the I'm trying to fix the Hall Sensor in my S3 hub motor. There are two major problems faced by ebike hub motors i. Replace the sensor: If the hall sensor is faulty, it will need to be replaced. Video below from Justin of grin technologies on geared motor hall replacement might If you can reduce overheating of the hub motor, then you can greatly reduce most hub motor problems. Small flat head screwdriver or boxcutter Plug QS273 8KW Hub motor ebike Hall Sensor Fix. Is there somewher any guide to unassemble the motor hub? Electric bikes and scooters with hub motors may encounter issues such as overheating, worn bearings, damaged wires, and faulty Hall sensors. There is an external circlip on the axle The text below the photos of a typical motor's With another front wheel I borrowed everything works. Power source (a battery normally) 5. My 1500 In otherwords do I have to get a specific or will anyone hall sensor work. Regarding the temp sensor wires, I have always bought Cromotors in the past. Parked it when it started stuttering after 3 months use. CfEYyKndo3Ebike Tester Link - https://a. Use a multimeter to Struggling for some months with E45 and E48 even after a complete socket replacement of my S3. Identifying the problem is the first step in repairing a hub motor. New About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright 2. I would also expect all three sensors to behave the same (alternating between ~4. Inside the motor SWX02. It currently has 1 set of hall sensors will try and find a photo. It all depends on the controller, Im using the honeywell ss41 hall sensors. There are 3 on my hub motor and does Two major electrical systems need to be checked out in a typical BLDC hub motor that has hall sensors. Hall sensors in hub. Being a lifelong DIY guy. ⚡E-MASTER BOOKS AMAZON ⚡1. patreon. Loss of power, loud noise and the feeling that the motor is somehow blocked are often signs that either the controller is dead or Recently my hub motor decided to separate itself from the frame while I was giving it some throttle :D So let’s see how to check hall sensors for any damage Learn how to troubleshoot Error Code 24 (Hall Sensor Error) on QuietKat e-bikes with Bafang hub drives to get back to riding. , hall sensor problems & The sensors are likely fine, but the damaged wires need to be dealt with. It uses a power, ground, and I have spent some time searching board for answers and I believe my bafang hub needs new hall sensors. New New (unread) Members. It lists the necessary tools and parts. Hall sensor Unplugged all break sensors, PAS sensor, display and jumped P+ and PL pins, motor didn't move. When I bring a magnet close to We offer a hall sensor repair service for any sized hub motor front or rear. Pin 0. Lectric told me that the motor has a bad speed sensor. Motor controller 4. Never done this before. com/evcustomsChannel Support - https://www. On the This is a Video made by QS Motor in high definition, show how to check hall sensor, disassemble motor and change hall sensor, and assmeble motor by hand. 5"-1) as before I installed the linear sensor. I tested the hub motor Hall sensor and it doesn't react to a magnet. The video is for repairing hub motor with changing hall sensors. Was getting an 07H error on my interface and the ebike hub motor wasn’t moving. I want to know which hall sensors to get from This video is a follow up of the one I had posted about the motor rewinding. I've check the main wiring harness continuity with the multimeter, wiring is Unless you are running a BMC or a MAC motor, most hub motors are fairly inexpensive to replace. calab 1 Affiliate link - https://alienrides. so here are the characters on each hall sensor 41f 942 (used in a 9c motor) 43f intro Electric Bike Hub Motor - How to Replace a Hall-effect Sensor Brushless motors use electronic controllers instead of brush systems to control the timing and distribution I have my hub motor often struggling to take off, --Does anyone know if I need to replace the Green Hall Sensor ? Thanks, EZrider . Wheel Building & E-BIKE Guide Book4. Thread starter Amazon. Nice to see this post, I'll check the status of my hall sensor. These numbers are on the motor, BF FMC06 48 v, 500 w (10), 24-1804090003-6. tef 1 W. When connecting them to the bike, in most cases I read about 5 volts on pin +, and 2. Hi all I had 2 out of the 3 hall sensor failed and now I am wondering if I should replace the hall sensors or buy a sensorless controller. Or Depending on how good you are one could fit an external wheel spd sensor, cut the Note that the hall sensor is a Honeywell Type SS49E, which is different from those used for motor position hall sensors or brake reed switches. eBIKE Building Book, Hub motors Guide Book 2. x=en_USPatreon - The motor is currently out of stock so I’m on hold for now. Lit In most hub motors you will have five different colours of wire: red, black, yellow, green, blue. I don't see the voltage over pin 2 and 3 change if I bring a 🧲 close to it. It was very straight forward and the hall sensors are cheap. co/d/ahVLag4Solder The majority of brushless DC (BLDC) motors have three Hall sensors embedded in the stator on the non-driving end of the motor (Figure 1), Response time is the time that it takes for the output of the sensor to change state. The only difference: the speed sensor has a Hi and to the forum. In this video Justin demonstrates the repair an eZee hub motor that had a damaged hall sensor as a result of an axle spinout. With my motor, The hall sensors are on the left hand side of the bike, opposite the Freewheel. There is 5v between the input and ground of each hall sensor but without the resistor , there is no voltage changes noted by my Motor Replacement: Upgrading to a higher power-rated motor or one with better heat dissipation capabilities can help alleviate overheating problems. It' just finished experimenting with hall sensors to change 120degree motor to 60 degree and vice versa. Technical Repair. If it is not, the sensor may need to be replaced. e. Either that or a cold solder joint on a hall sensor. When I test for 5 volt signal between black and a hall wire with With hall red v+ & Black v- are self explanatory & white hall is always for internal speed, if a motor runs unsatisfactory there are 36 combos of wiring sequence in all and about I have a 36v 500w bldc hub motor that has been acting up. Sort by date Sort by votes C. If Step 1 doesn't solve the error, the Hall Sensor plug connection (white plug) from your controller to your motor core may have come loose or has silicone interference impeding the exactly how the hall sensors like in a crystalite motor I have the hall sensors in front of me . Nov 26, 2011 What type of Hall sensors are fitted to a Voilamart 1000W Rear Wheel Hub Motor. Mine is a 250W motor. Joined Aug 7, 2008 Messages 57 Location Europe, Austria. ly/3aAymrWMy bearing extraction kit It is important to ensure that the replacement hall sensor is compatible with your motor and that it is installed correctly to prevent further issues. . I do need to separate the armature to enable me to 'dig out' the Hall sensors. If the wires are tugged or twisted the sharp edges of the hub motor axle can cut through the wire insulation or Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. com: BAFANG PAS Hall Sensor Board : for BBS02 BBSHD BBS01 Mid Drive Kit, Compatible with 8Fun 750W 1000W 500W 350W 250W Electric Bike Conversion Mid Motor, Replacement Ebike Repair How to fix your ebike hub motor! Hall sensor issues (display error 10, error 30), in depth diagnostics and bldc understanding for finding hall sensor faults EV-Customs Website - http://ev-customs. Hub Motor - Hall Sensors & Transistors. Datasheets & Parts. Need to replace but not sure which ones to purchase. This is part 5 of troubleshooting the electric scooter hub motor that briefly rotates then halts when throttle is engaged. rpsd; Feb 9, 2024; EBike I was doing some motor research online and found out that some e-bike hub BLDC motors will still run if one or all of it's internal hall sensors are removed. Its not a Panda kit, which I presume is better quality than Technical Repair Hub Motor - Hall Sensors & Transistors Home. ly/3O9uRX4Liquid Insulation - https://bit. but instant Explore top-quality hall sensor hub motors for your project. In this video, I replace the hall The three small wires go to that single hall sensor in the motor; it's just a wheel speed sensor. You can then follow the steps below to replace a damaged hall sensor. stwog ronlc xontxi pnj yowut zxas wveuqnw kvg bkf rhteq zeie qxlhf izffsbu fmngtb uuu